2015-2016 Powerstroke Gen 2 Disaster Prevention Kit (SPE-S100298)

Fits

The CP4 fuel pump in Powerstroke engines can lead to catastrophic failures if contaminated fuel or internal debris circulates through the system. This Kit offers a dual-feed solution that ensures only clean fuel reaches the metering valve, protecting the high-pressure heads and injectors from damage.

CP4 high-pressure pumps are considered problematic for the Powerstroke due to them being more sensitive than other high-pressure pumps. They are more susceptible to contamination due to tighter tolerances and higher operating pressures. When the pump fails, It sends debris into the rest of the system and requires a several thousand-dollar replacement of injectors, rails, lines, etc. 

This SPE kit has none of the installation downfalls or shortcomings of other options on the market, when installed, this kit appears as if it came from the factory while still being reversible, there is no cutting, rubber fuel lines, or pex clamps.

Part Number: SPE-S100298

• 100% plug-and-play
• No cutting required
  
• Quick disconnect factory-style molded fuel filter hoses
• Black anodized 6061 billet aluminum components
• Industry-first, patented return side 20-micron fuel filter (reusable)
• Allows health monitoring of the CP4 pump
• Reversible design for easy removal
  

How It Works:

The CP4 pump relies on diesel fuel for lubrication. It receives the fuel from the lift pump which flows into the crankcase before it flows to the MPROP (volume control valve) and eventually to the pump heads and then the high-pressure lines. The problem arises when the crankcase fuel becomes contaminated, sending debris to the MPROP then to the Cp4 pump heads, and out to the injectors.

This Gen 2 kit changes the fuel flow routing, ensuring that clean fuel from the filter feeds the MPROP instead of contaminated fuel from the crankcase. This effectively isolates any failure within the pump, preventing debris from reaching the high-pressure system. 

Innovative ExoFilter (return fuel filter):

• Monitor System Health: Designed for easy inspection, the ExoFilter allows you to check for debris without dismantling the system. The clear lid is an added benefit when you want to check the filter quickly with no mess. 
• Real-Time Alerts: If the ExoFilter clogs during a pump failure, it provides critical feedback via a sensor connected to the factory wiring of the truck. This makes it possible for you to address the problem before debris circulates through the system.
• Durable Construction: Includes a 20-micron, washable stainless steel filter, checked with every fuel filter change for peace of mind.

• 50-state compliant, requiring no tuning or modifications after installation
• While the SPE 6.7 CP4 Disaster Prevention Kit cannot prevent the CP4 pump from failing, it does help prevent contamination from spreading, minimizing further damage and allowing for proactive monitoring of your fuel system's health.