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2007.5-2018 Cummins Iron Horn Turbo Kit

BD Diesel
Regular price $2,971.95 CAD

Wheel Size

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Description

The BD Diesel Iron Horn Turbo Kit in your 2007.5-2018 6.7L Dodge Cummins is an extremely viable and dependable non-VGT setup. The focus of the Iron Horn Turbo is increased power, spool, and reliability. The Iron Horn was brought to market to replace the notoriously problematic Cummins turbo with a BorgWarner S300 SX-E. The S300 is designed for pure performance with a high-flow housing, 360-degree thrust bearings, and FMW Forged Milled wheels that are lighter, stronger, and can handle more abuse.

The BD Diesel Iron Horn kit includes everything you need to install it into your Cummins. No additional piping kits are required for installation.

Part Number: 

045294, 1045292, 1045293, 1045295, 1045296, 1045297, 1045298, 1045299

Features

  • BD Single 300 series SX-E Borg Warner turbos kits that replace your OEM VGT turbo, providing enough air for more power, response and reliability
  • Turbo utilizes high-flow T4 turbine housing
  • The SX-E turbo was designed for performance with a 360 thrust bearing and enhanced compressor wheel and housing
  • The high-strength FMW Forged Milled Wheels are lighter and stronger and withstand higher wheel speeds
  • Iron Horn kit comes with BD's Performance Plus T4 6.7L exhaust manifold and gaskets
  • No extra piping is required, it drops in place for an easy, clean installation
  • Comp Wheel: 63mm (2.48in) to 69mm (2.72in)
  • Turbine Wheel: 76mm (2.99in) or 80mm (3.15in)
  • A/R Ratio: 0.91, 1.00 or 1.10 depending on application
  • Flow: 79lb/min to 89lb/min
  • Approximate rated 550hp-700hp (depending on truck configuration)

Note

  • A tuner is required to bypass VGT & Air Intakes (other than K&N or OEM) may need alteration
  • Not for sale on licensed California vehicles

Installation

Warranty

Part Only

  • 12-Months
  • 12,000-Miles

Videos

How To Size Your 6.7L BD Iron Horn Kit

Questions and Answers

Don't see your question? Ask us anything about this product.

  • does this kit remove the exhaust brake from factory?

    Yes.

  • I have one of these installed by previous owner how do I know which wheel size it is?

    There should be a part number stamped on the compressor housing or a tag attached to the turbo which will correspond to different wheel sizes. You can also remove the intake piping and measure the inducer (front) diameter of the compressor wheel using a caliper.

  • Will this kit bolt up to a 5th gen down pipe?

    No.

  • Do I need a custom tune for this setup ? Currently running bullydog.

    Yes.

  • Is this kit (S364SXE/80 0.91 AR) capable of maxing out the OEM MAP sensor w/ stock fueling?

    Yes, this turbo kit can max out the OEM Map sensor; stock fueling is sufficient to reach MAP sensor limits with this.

Vehicle Fitment - Part No: 1045292

Loading Fitments...

Customer Reviews

Overall rating: 4.5 / 5 from 19 reviews.

Customer photo review of 2007.5-2018 Cummins Iron Horn Turbo Kit

Awesome product! Noticeable difference with this S364 ironhorn & manifold! Shoutout to the fellas in the shop as well, second to none with support. Cheers boys

2007.5-2018 Cummins Iron Horn Turbo Kit

Customer photo review of 2007.5-2018 Cummins Iron Horn Turbo Kit

Ordered through the wholesale manager and experienced a shipping delay, which was promptly corrected as the product was then shipped overnight. Began the install and ran into a casting issue with the oil feed port, again reached out to the wholesale manager. Thankfully they were able to get it corrected and I was able to have a replacement turbo shipped out right away. Very impressed with the customer service I received.

2007.5-2018 Cummins Iron Horn Turbo Kit

Customer photo review of 2007.5-2018 Cummins Iron Horn Turbo Kit

Start off with costumer service was awesome by pointing me in the right direction and questions I had. It's a good kit. Fast shipping, Instructions are great. The exhaust was a little harder had to modify the hanger that holds exhaust at the transmission other than that easy kit to install. I thought there would be more turbo lag than what there is I would say it's about the same off the start I think it pulls harder when you get it spooled up. With the tune that's on the truck and the BD Diesel turbo kit I think they work good together Thanks Jason

2007.5-2018 Cummins Iron Horn Turbo Kit

Customer photo review of 2007.5-2018 Cummins Iron Horn Turbo Kit

This turbo kit is easy to install and comes with everything you need to swap out that factory vgt turbo. I am very happy with the power and how fast it builds boost. I find the egt's to be lower as well.

2007.5-2018 Cummins Iron Horn Turbo Kit

Customer photo review of 2007.5-2018 Cummins Iron Horn Turbo Kit

Oil drain is the hardest part, you may also have to clock the turbo if you have aftermarket suspension, i have a carli lift and it was tight against the shock tower at factory position. Also says will work with oem intake but if you get the banks boost tubes it will not. Besides that as long as you have the right extension/swivel set up it's a pretty easy install.

2007.5-2018 Cummins Iron Horn Turbo Kit

Don’t have a photo or video but the turbo has excessive play for only having 10,000km on it. I don’t see it lasting much longer. BD doesn’t seem to care. I did all of the proper pre oiling and what not. Got it tuned by CCS and still didn’t last

2007.5-2018 Cummins Iron Horn Turbo Kit

Advise ordering a fleece oil drain line with this kit, the one supplied is horrible to get lined up properly. Also the kit does not come with the manifold mounting hardware to the cylinder head, that’s an extra add on when it should be included, it’s always proper procedure to install with new bolts and not re-use.

2007.5-2018 Cummins Iron Horn Turbo Kit

Great product! Install was easy and went without issues. I had to clock the turbo to accommodate my pusher charge pipes, other than that everything was and is great! Excellent throttle response/boost and sounds amazing!

2007.5-2018 Cummins Iron Horn Turbo Kit

Everything is straight forward, did a few turbo installs but this one was just as straight forward full of and install kit as they come, highly recommended

2007.5-2018 Cummins Iron Horn Turbo Kit

Factory VGT was failing in my 2011 Ram 2500. Heard good things about the Iron horn kits from bd. Ordered the 363/80/.91 kit since I have no plans on adding larger injectors or any more fueling than what my tuner supplies. Truck is night and day more enjoyable to drive than stock. More responsiveness, way more power through the entire power band (stock turbo is good on power under 2300 rpms, then it feels like it falls on its face, this turbo pulls right to red line). Truck is quite a bit louder, but it sounds a lot better. More like a true cummins should. On Dirty Diesels end, fast shipping, great price. Cant complain. All in all, very happy with this purchase.

2007.5-2018 Cummins Iron Horn Turbo Kit

Great fit, easy enough to install. All hardware fit with no issues. Everything for install was there Thanks again!

2007.5-2018 Cummins Iron Horn Turbo Kit

Jorden was great In helping to meet my needs he was very knowledgeable about the parts I would not hesitate to buy from dirty diesel again the turbo and exhaust break were good to install every thing was there to do the job if I had any questions they were quick to to get back to me thanks for the help DON

2007.5-2018 Cummins Iron Horn Turbo Kit