{"title":"2003-2007 Powerstroke 6.0L EGR Upgrades","description":"\u003cp\u003eCan't Find What You're Looking For?\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eContact Us!\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eWe can source almost \u003cstrong\u003e\u003cem\u003eanything \u003c\/em\u003e\u003c\/strong\u003efor your 6.0L!\u003c\/p\u003e","products":[{"product_id":"2004-2007-powerstroke-oil-cooler-egr-cooler-kit-ap63445","title":"2004-2007 Powerstroke Oil Cooler\/EGR Cooler Kit (AP63445)","description":"\u003ch6 data-mce-fragment=\"1\"\u003e\u003cstrong data-mce-fragment=\"1\"\u003eDescription\u003c\/strong\u003e\u003c\/h6\u003e\n\n\n\n\u003cp\u003eIncludes AP63451 Engine Oil Cooler Kit and AP63446 Exhaust Gas Recirculation (EGR) Cooler Kit.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003ePart Number: \u003c\/b\u003eAP63445\u003c\/p\u003e","brand":"Alliant Power","offers":[{"title":"Default Title","offer_id":32373898706980,"sku":"AP63445","price":1717.51,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2004-2007-Powerstroke-Oil-CoolerEGR-Cooler-Kit-AP63445-EGR-Cooler-Kit-Alliant-Power-Canada.jpg?v=1743640318"},{"product_id":"2004-2007-powerstroke-egr-cooler-kit-ap63445","title":"2004-2007 Powerstroke EGR Cooler Kit (AP63446)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003e\u003cb\u003e\u003c\/b\u003eIncludes AP63447 Exhaust Gas Recirculation (EGR) Cooler Intake Gasket Kit.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003eOEM Part Number: \u003c\/b\u003e1845145C99 | 4C3Z9P456AC | 4C3Z9P456AF | 4C3Z9P456AH | 4C3Z9P456AJ\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003ePart Number: \u003c\/b\u003eAP63446\u003c\/p\u003e","brand":"Alliant Power","offers":[{"title":"Default Title","offer_id":32373898739748,"sku":"AP63446","price":1135.69,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2004-2007-Powerstroke-EGR-Cooler-Kit-AP63446-EGR-Cooler-Kit-Alliant-Power-Canada.jpg?v=1743722106"},{"product_id":"2004-2010-powerstroke-remanufactured-exhaust-gas-recirculation-egr-valve-ap63439r","title":"2004.5-2007 Powerstroke New Exhaust Gas Recirculation (EGR) Valve (AP63439)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003e\u003cspan\u003eNeed to replace your malfunctioning EGR valve in your truck? Swap it out with the Alliant EGR Valve to ensure proper flow of the exhaust gas recirculation system and optimum truck performance.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eBuilt to meet or exceed OE specs, this MAP sensor can be used in place of the OE part number.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003e\u003cb\u003eOEM Part Number: \u003c\/b\u003e5C3Z9F452ARM | CX2020 | CX2466RM | 5C3Z9F452AA | HTV104\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003ePart Number: \u003c\/b\u003eAP63439\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eQuality Tested\u003c\/li\u003e\n\u003cli\u003eDirect Fit\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e \u003c\/p\u003e","brand":"Alliant Power","offers":[{"title":"Default Title","offer_id":32373906800676,"sku":"AP63439","price":245.35,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/2004_5-2007-Powerstroke-New-Exhaust-Gas-Recirculation-EGR-Valve-AP63439-EGR-Valve-Alliant-Power-Canada.jpg?v=1743807114"},{"product_id":"2003-powerstroke-egr-cooler-sd-egrc-6-0-03","title":"2003 Powerstroke EGR Cooler (SD-EGRC-6.0-03)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eSinister Manufacturing and Sinister Diesel have created an Exhaust Gas Recirculation (EGR) cooler that looks and fits exactly like your Powerstroke factory stock EGR, but they removed something important: the headaches! Sinisters less-restrictive design reduces clogging by replacing the narrow internal cooling fins with high-flow stainless steel tubing for improved reliability and durability. Manufactured with high-quality TIG welds, each EGR cooler is pressure tested and is guaranteed to protect against leakage. \u003cbr\u003e\u003cbr\u003eBecause this EGR cooler has been designed to fit like your factory model, installation is easy. You don't even have to remove your intake manifold so installation is fast, too. This kit also contains detailed instructions for installation to ease the process. If you are unsatisfied with this purchase, Sinister Diesel provides against failure, no questions asked. Sinister Diesel has designed this for a 2003 Ford Powerstroke 6.0L engine on a Super Duty F-250\/F-350 or Excursion.\u003c\/p\u003e\n\u003cp\u003e\u003cspan data-mce-fragment=\"1\"\u003e \u003c\/span\u003e\u003cstrong data-mce-fragment=\"1\"\u003ePart Number: \u003c\/strong\u003e\u003cspan data-mce-fragment=\"1\"\u003eSD-EGRC-6.0-03\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003e\n\u003cbr\u003e\u003cbr\u003e\u003cstrong\u003e Features\u003c\/strong\u003e\n\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eConstruction - Stainless Steel\u003c\/li\u003e\n\u003cli\u003eProduct Design - Full TIG welds and pressure tested\u003c\/li\u003e\n\u003cli\u003ePerformance Notes - Improved exhaust gas flow\u003c\/li\u003e\n\u003cli\u003eKit Includes - (1) Sinister Diesel EGR Cooler (Round)\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Sinister","offers":[{"title":"Raw","offer_id":40622065647652,"sku":"SD-EGRC-6.0-03","price":791.99,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2003-Powerstroke-EGR-Cooler-SD-EGRC-6_0-03-EGR-Cooler-Kit-Sinister-Canada.jpg?v=1679091838"},{"product_id":"2003-powerstroke-egr-cooler-w-install-kit-sd-egrc-6-0-03-ik","title":"2003 Powerstroke EGR Cooler w\/ Install Kit (SD-EGRC-6.0-03-IK)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eSinister Manufacturing and Sinister Diesel have created an Exhaust Gas Recirculation (EGR) cooler that looks and fits exactly like your Powerstroke factory stock EGR, but they have removed something important: the headaches! Sinisters less-restrictive design reduces clogging by replacing the narrow internal cooling fins with high-flow stainless steel tubing for improved reliability and durability. Manufactured with high-quality TIG welds, each EGR cooler is pressure tested and is guaranteed to protect against leakage. \u003cbr\u003e\u003cbr\u003e Because this EGR cooler has been designed to fit like your factory model, installation is easy. You don't even have to remove your intake manifold so installation is fast, too. This kit also contains detailed instructions for installation to ease the process. If you are unsatisfied with this purchase, Sinister Diesel provides against failure, no questions asked. Sinister Diesel has designed this for a 2003 Ford Powerstroke 6.0L engine on a Super Duty F-250\/F-350 or Excursion.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong data-mce-fragment=\"1\"\u003ePart Number: \u003c\/strong\u003e\u003cspan data-mce-fragment=\"1\"\u003eSD-EGRC-6.0-03-IK\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003e\n\u003cbr\u003e\u003cbr\u003e \u003cstrong\u003e Features\u003c\/strong\u003e\n\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eConstruction - Stainless Steel\u003c\/li\u003e\n\u003cli\u003eProduct Design - Full TIG welds and pressure tested\u003c\/li\u003e\n\u003cli\u003ePerformance Notes - Improved exhaust gas flow\u003c\/li\u003e\n\u003cli\u003eKit Includes - (1) Sinister Diesel EGR Cooler (Round)\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Sinister","offers":[{"title":"Default Title","offer_id":32374102786084,"sku":"SD-EGRC-6.0-03-IK","price":971.99,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2003-Powerstroke-EGR-Cooler-w-Install-Kit-SD-EGRC-6_0-03-IK-EGR-Cooler-Kit-Sinister-Canada.jpg?v=1738484165"},{"product_id":"2004-2007-powerstroke-egr-cooler-w-install-kit-sd-egrc-6-0-04-ik","title":"2004-2007 Powerstroke EGR Cooler w\/ Install Kit (SD-EGRC-6.0-04-IK)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\u003cp\u003eSinister Diesel has reinvented the Exhaust Gas Recirculation (EGR) cooler with this great new model for the 6.0L Powerstroke with the same fit as the stock unit from Ford. This EGR cooler kit comes with a new square-style EGR cooler and an installation kit that includes the water outlet connector hose, intake gaskets, o-ring kit, and turbo bolts.\u003cbr\u003e\u003cbr\u003e One of the major concerns with the factory EGR Cooler is that when the internal brazing cracks, coolant is sucked into the intake manifold. From the manifold, it enters the combustion chamber which usually results in a blown head gasket or hydro-locked motor and costly repair bills for thousands of dollars! \u003cbr\u003e\u003cbr\u003e If you're tired of clogs and the possibility of a catastrophic failure with the stock 6.0 Powerstroke EGR cooler, or if you just want to prevent future headaches from unnecessary maintenance, replace it with the Sinister SD-EGRC-6.0-04-IK Upgraded EGR Cooler \u0026amp; Install Kit. Instead of the narrow internal cooling fins with brazed connections, Sinister assembles each EGR cooler using high-flow stainless steel tubing with quality TIG welds for reliability that the stock units can't match. And because of the factory-matching fit, it makes for an easy installation. You won't even have to remove the intake manifold! \u003cbr\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong data-mce-fragment=\"1\"\u003ePart Number: \u003c\/strong\u003e\u003cspan data-mce-fragment=\"1\"\u003eSD-EGRC-6.0-04-IK\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003e\n\u003cbr\u003e\u003cbr\u003e \u003cstrong\u003eFeatures\u003c\/strong\u003e\n\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eStainless Steel Construction\u003c\/li\u003e\n\u003cli\u003eFully TIG Welded and Pressure Tested\u003c\/li\u003e\n\u003cli\u003eImproved exhaust gas flow\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cbr\u003e\u003cb\u003eIncludes:\u003c\/b\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eSinister Diesel 6.0 Powerstroke EGR Cooler (Square)\u003c\/li\u003e\n\u003cli\u003eIntake Gasket Kit\u003c\/li\u003e\n\u003cli\u003eWater Outlet Connection Hose\u003c\/li\u003e\n\u003cli\u003eTurbo Bolt\u003c\/li\u003e\n\u003cli\u003eO-ring kit\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Sinister","offers":[{"title":"Default Title","offer_id":32374102949924,"sku":"SD-EGRC-6.0-04-IK","price":776.15,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2004-2007-Powerstroke-EGR-Cooler-w-Install-Kit-SD-EGRC-6_0-04-IK-EGR-Cooler-Kit-Sinister-Canada.jpg?v=1743722761"},{"product_id":"2003-powerstroke-full-replacement-egr-solution-kit-sd-fes-6-0-03","title":"2003 Powerstroke Basic Undelete Kit (Full Replacement EGR) (SD-FES-6.0-03)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cstrong\u003e \u003c\/strong\u003e\n\u003cp\u003eSinister Manufacturing and Sinister Diesel have created an Exhaust Gas Recirculation (EGR) cooler that looks and fits exactly like your Powerstroke factory stock EGR, but they have removed something important: the headaches! Sinisters less-restrictive design reduces clogging by replacing the narrow internal cooling fins with high-flow stainless steel tubing for improved reliability and durability. Manufactured with high-quality TIG welds, each EGR cooler is pressure tested and is guaranteed to protect against leakage. \u003cbr\u003e\u003cbr\u003e Because this EGR cooler has been designed to fit like your factory model, installation is easy. You don't even have to remove your intake manifold so installation is fast, too. This kit also contains detailed instructions for installation to ease the process. If you are unsatisfied with this purchase, Sinister Diesel provides against failure, no questions asked. Sinister Diesel has designed this for a 2003 Ford Powerstroke 6.0L engine on a Super Duty F-250\/F-350 or Excursion.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong data-mce-fragment=\"1\"\u003ePart Number: \u003c\/strong\u003e\u003cspan data-mce-fragment=\"1\"\u003eSD-FES-6.0-03\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003e\n\u003cbr\u003e\u003cbr\u003e \u003cstrong\u003e Features\u003c\/strong\u003e\n\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eConstruction - Stainless Steel\u003c\/li\u003e\n\u003cli\u003eProduct Design - Full TIG welds and pressure tested\u003c\/li\u003e\n\u003cli\u003ePerformance Notes - Improved exhaust gas flow\u003c\/li\u003e\n\u003cli\u003eKit Includes - (1) Sinister Diesel EGR Cooler (Round)\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Sinister","offers":[{"title":"Default Title","offer_id":32374103474212,"sku":"SD-FES-6.0-03","price":1100.15,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2003-Powerstroke-Basic-Undelete-Kit-Full-Replacement-EGR-SD-FES-6_0-03-EGR-Cooler-Kit-Sinister-Canada.jpg?v=1738484180"},{"product_id":"2004-5-2007-powerstroke-full-replacement-egr-solution-kit-sd-fes-6-0-04","title":"2004.5-2007 Powerstroke Full Replacement EGR Solution Kit (SD-FES-6.0-04)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\u003cp\u003eThe Sinister Diesel EGR Cooler looks and fits just like a stock product, the only thing missing: the factory EGR cooler problems. We've taken the headaches out of EGR coolers by removing the factory material inside. To eliminate clogging, we replaced the factory material with stainless steel tubes that allow for better gas flow. This kit includes the EGR cooler, and the gaskets to keep everything sealed up.\u003c\/p\u003e\n\u003cp\u003e\u003cspan data-mce-fragment=\"1\"\u003e \u003c\/span\u003e\u003cstrong data-mce-fragment=\"1\"\u003ePart Number: \u003c\/strong\u003e\u003cspan data-mce-fragment=\"1\"\u003eSD-FES-6.0-04\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003e\n\u003cbr\u003e\u003cbr\u003e \u003cstrong\u003e Features\u003c\/strong\u003e\n\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eSteel Construction\u003c\/li\u003e\n\u003cli\u003eTIG Welded Design\u003c\/li\u003e\n\u003cli\u003eMore reliable and efficient exhaust gas flow\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eIncludes:\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eSinister Diesel replacement EGR cooler\u003c\/li\u003e\n\u003cli\u003eFactory Ford EGR Valve\u003c\/li\u003e\n\u003cli\u003eIntake Gaskets\u003c\/li\u003e\n\u003cli\u003eTurbo Bolt \u0026amp; O-Ring kit\u003c\/li\u003e\n\u003cli\u003eConnector Hose\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Sinister","offers":[{"title":"Default Title","offer_id":32374103572516,"sku":"SD-FES-6.0-04","price":917.27,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2004_5-2007-Powerstroke-Full-Replacement-EGR-Solution-Kit-SD-FES-6_0-04-EGR-Cooler-Kit-Sinister-Canada.png?v=1738484182"},{"product_id":"2003-2007-powerstroke-egr-cooler-delete-egr61","title":"2003-2007 Powerstroke EGR \u0026 Cooler Delete (1F03)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eThe factory EGR cooler on the 6.0L Powerstroke is one of the most failure-prone parts on the platform, and when it lets go it can take your wallet down with it. This Dirty Made EGR Cooler \u0026amp; Valve Delete Kit pulls the weak link out of the equation entirely, replacing it with a high-flow setup machined to drop right in. Less heat, fewer headaches, and no more waiting for the cooler to crack.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number:\u003c\/strong\u003e\u003cspan\u003e 1F03\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003ePolished finish\u003c\/li\u003e\n\u003cli\u003eRemoves the failure-prone EGR valve and cooler\u003c\/li\u003e\n\u003cli\u003eHigh-flow design\u003c\/li\u003e\n\u003cli\u003eCNC machined for a precise, repeatable fit\u003c\/li\u003e\n\u003cli\u003eRetains the stock up-pipe for a simpler install\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eNotes\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cspan\u003eThis product requires the use of aftermarket tuning.\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eThese parts are for use on non-registered race vehicles on closed-course competition events.\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eInstalling or using this part on any emission-controlled vehicle (\"street\" or \"off-road\") may violate federal and\/or state emissions laws and regulations.\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eNot available to ship to the United States.\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Dirty Diesel Customs","offers":[{"title":"Default Title","offer_id":32384995688484,"sku":"1F03","price":174.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/1F03.webp?v=1782838944"},{"product_id":"2003-2007-powerstroke-egr-cooler-delete-w-up-pipe-egr60","title":"2003-2007 Powerstroke EGR \u0026 Cooler Delete w\/ Up-Pipe (1F03UP)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eBuilt for the 2003-2007 Ford F250\/F350\/F450\/F550 6.0L Powerstroke, this Dirty Made EGR Cooler \u0026amp; Valve Delete Kit comes complete with a replacement up-pipe so you can tackle the whole job in one shot. The factory EGR cooler is notorious for failing and racking up serious repair bills. This kit removes that risk and swaps in a high-flow, machined-to-fit setup that runs cooler and lasts.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number:\u003c\/strong\u003e\u003cspan\u003e 1F03UP\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003ePolished finish\u003c\/li\u003e\n\u003cli\u003eRemoves the failure-prone EGR valve and cooler\u003c\/li\u003e\n\u003cli\u003eHigh-flow design\u003c\/li\u003e\n\u003cli\u003eCNC machined for a precise, repeatable fit\u003c\/li\u003e\n\u003cli\u003eIncludes replacement up-pipe\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eNotes\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cspan\u003eThis product requires the use of aftermarket tuning.\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eThese parts are for use on non-registered race vehicles on closed-course competition events.\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eInstalling or using this part on any emission-controlled vehicle (\"street\" or \"off-road\") may violate federal and\/or state emissions laws and regulations.\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eNot available to ship to the United States.\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Dirty Diesel Customs","offers":[{"title":"Default Title","offer_id":32385019576356,"sku":"1F03UP","price":314.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/Square_Images_7.png?v=1782838595"},{"product_id":"2004-2007-powerstroke-egr-cooler-sd-60ec045-01-20","title":"2004-2007 Powerstroke EGR Cooler (SD-EGRC-6.0-SC-BLUE)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eSinister Diesel has reinvented the Exhaust Gas Recirculation (EGR) cooler with this great new model for the 6.0L Powerstroke with the same fit as the stock unit from Ford. A major concern with the factory EGR Cooler is that when the internal brazing cracks, it will allow coolant to be sucked into the intake manifold. From the manifold, it enters the combustion chamber which usually results in a blown head gasket or hydro-locked motor and costly repair bills for thousands of dollars! If you're tired of clogs and the possibility of a catastrophic failure with the stock 6.0 Powerstroke EGR cooler, or if you just want to prevent future headaches from unnecessary maintenance, replace it with one of Sinister Diesel's upgraded EGR cooler. Instead of the narrow internal cooling fins with brazed connections, they assemble each 6.0 Powerstroke EGR cooler using high-flow stainless steel tubing with quality TIG welds for reliability that the stock units can't match. And because of the factory-matching fit, installation is easy. You won't even have to remove the intake manifold!\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number: \u003c\/strong\u003eSD-EGRC-6.0-SC-BLUE\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eStainless Steel Construction\u003c\/li\u003e\n\u003cli\u003eFully TIG Welded and Pressure Tested\u003c\/li\u003e\n\u003cli\u003eImproved exhaust gas flow\u003c\/li\u003e\n\u003cli\u003eFinished in Sinister Blue Hi-Temp Cerakote\u003c\/li\u003e\n\u003cli\u003eLimited Lifetime Warranty\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cstyle type=\"text\/css\"\u003e\u003c!--\ntd {border: 1px solid #cccccc;}br {mso-data-placement:same-cell;}\n--\u003e\u003c\/style\u003e","brand":"Sinister","offers":[{"title":"Default Title","offer_id":39661112918052,"sku":"SD-EGRC-6.0-SC-BLUE","price":662.39,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2004-2007-Powerstroke-EGR-Cooler-SD-EGRC-6_0-SC-BLUE-EGR-Cooler-Kit-Sinister-Canada.jpg?v=1738490998"},{"product_id":"2004-2007-powerstroke-egr-cooler-smc-egrcooler-60-04","title":"2004-2007 Powerstroke EGR Cooler (SMC-EGRCOOLER-60-04)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eSinister Diesel has reinvented the Exhaust Gas Recirculation (EGR) cooler with this great new model for the 6.0L Powerstroke with the same fit as the stock unit from Ford. A major concern with the factory EGR Cooler is that when the internal brazing cracks, it will allow coolant to be sucked into the intake manifold. From the manifold, it enters the combustion chamber which usually results in a blown head gasket or hydro-locked motor and costly repair bills for thousands of dollars!\u003c\/p\u003e\n\u003cp\u003eIf you're tired of clogs and the possibility of a catastrophic failure with the stock 6.0 Powerstroke EGR cooler, or if you just want to prevent future headaches from unnecessary maintenance, replace it with one of Sinister Diesel's upgraded EGR cooler. Instead of the narrow internal cooling fins with brazed connections, they assemble each 6.0 Powerstroke EGR cooler using high-flow stainless steel tubing with quality TIG welds for reliability that the stock units can't match. And because of the factory-matching fit, installation is easy. You won't even have to remove the intake manifold!\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number:\u003c\/strong\u003e\u003cspan\u003e SMC-EGRCOOLER-60-04\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eStainless Steel Construction\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eFully TIG Welded and Pressure Tested\u003c\/li\u003e\n\u003cli\u003eImproved exhaust gas flow\u003c\/li\u003e\n\u003cli\u003eFinished in Sinister Blue Hi-Temp Cerakote\u003c\/li\u003e\n\u003cli\u003eLimited Lifetime Warranty\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eCARB EO# D-721 Certification for 50 state legal (The Sinister Blue Cerakote is not California Legal. \u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Sinister","offers":[{"title":"Default Title","offer_id":39661115736100,"sku":"SMC-EGRCOOLER-60-04","price":619.19,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2004-2007-Powerstroke-EGR-Cooler-SMC-EGRCOOLER-60-04-EGR-Cooler-Kit-Sinister-Canada.jpg?v=1738491011"},{"product_id":"2003-2004-powerstroke-new-egr-valve-sd-egrv-ford-03","title":"2003-2004 Powerstroke New EGR Valve (SD-EGRV-FORD-03)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eThe 6.0 Powerstroke EGR valve is prone to clogging which results in poor drivability, failed emissions tests, and a check engine light on the dash. Modified engines are at an even bigger risk for EGR failure because of the greater production of exhaust soot. Often when the 6.0 Powerstroke EGR valve sticks closed, it can lead to an over-boost condition and a check engine light as the ECM detects insufficient EGR flow. But an EGR valve that is stuck open allows the most exhaust gas into the intake manifold. This condition is much easier to notice as the truck could have a rough idle, decreased power output, and excessive black soot from the exhaust. This Sinister Diesel EGR valve will fix that issue. \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number: \u003c\/strong\u003e\u003cspan\u003eSD-EGRV-FORD-03\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003e1-year warranty\u003c\/li\u003e\n\u003cli\u003eDrop-in replacement\u003c\/li\u003e\n\u003cli\u003eBuilt to OEM+ specifications\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Sinister","offers":[{"title":"Default Title","offer_id":39661119832100,"sku":"SD-EGRV-FORD-03","price":312.97,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2003-2004-Powerstroke-New-EGR-Valve-SD-EGRV-FORD-03-EGR-Valve-Sinister-Canada.jpg?v=1738491033"},{"product_id":"2005-2007-powerstroke-new-egr-valve-sd-egrv-ford-05","title":"2005-2007 Powerstroke New EGR Valve (SD-EGRV-FORD-05)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eCheck engine lights, poor power and unhappy noises! These are all things you want to avoid on your Powerstroke and this might just be the part to fix that for you! The 6.0 Powerstroke EGR valve is prone to clogging which results in poor drivability, failed emissions tests, and a check engine light on the dash.\u003c\/p\u003e\n\u003cp\u003eModified engines are at even bigger risk for EGR failure because of a greater production of exhaust soot. Often when the 6.0 Powerstroke EGR valve sticks closed, it can lead to an over-boost condition and a check engine light as the ECM detects insufficient EGR flow. But an EGR valve that is stuck open allows the most exhaust gas into the intake manifold. This condition is much easier to notice as the truck could have a rough idle, decreased power output, and excessive black soot from the exhaust. \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number: \u003c\/strong\u003e\u003cspan\u003eSD-EGRV-FORD-05\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eRestore lost power and poor drivability\u003c\/li\u003e\n\u003cli\u003eFix EGR related Check Engine Lights\u003c\/li\u003e\n\u003cli\u003eBuilt to meet or exceed OEM specifications\u003c\/li\u003e\n\u003cli\u003e1 Year\/Unlimited Mileage Warranty\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Sinister","offers":[{"title":"Default Title","offer_id":39661119864868,"sku":"SD-EGRV-FORD-05","price":295.19,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2005-2007-Powerstroke-New-EGR-Valve-SD-EGRV-FORD-05-EGR-Valve-Sinister-Canada.jpg?v=1738491034"},{"product_id":"2003-powerstroke-undelete-kit-sd-ud-60-rc-kit","title":"2003 Powerstroke Master Undelete Kit (SD-UD-6.0-RC-KIT)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eNeed to bring your 6.0L Powerstroke back to Federal emissions compliance or ready to resell? We have got everything you need here to \"Undelete\" your EGR Deleted truck in one convenient package. The Sinister Diesel EGR Cooler looks and fits just like a stock product, the only thing missing: the factory EGR cooler problems. Sinister Diesel has taken the headaches out of EGR coolers by removing the factory material inside. To eliminate clogging, they replaced the factory material with stainless steel tubes that allow for better gas flow. This kit includes the EGR cooler, and the gaskets to keep everything sealed up. \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number: \u003c\/strong\u003e\u003cspan\u003eSD-UD-6.0-RC-KIT\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eStainless Steel Construction\u003c\/li\u003e\n\u003cli\u003eTIG Welded\u003c\/li\u003e\n\u003cli\u003eGreater flow and reliability than an OEM setup\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Sinister","offers":[{"title":"Default Title","offer_id":39661123567652,"sku":"SD-UD-6.0-RC-KIT","price":1725.11,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2003-Powerstroke-Master-Undelete-Kit-SD-UD-6_0-RC-KIT-Undelete-Kit-Sinister-Canada.jpg?v=1738491050"},{"product_id":"universal-airmouse-sensor-module-66420","title":"Universal AirMouse Sensor Module (66420)","description":"\u003ch6 style=\"text-align: left;\"\u003eDescription\u003c\/h6\u003e\n\u003cp style=\"text-align: left;\"\u003eThe AirMouse transforms your iDash into a mobile weather station that travels with your vehicle. This compact sensor provides real-time ambient air data and unique calculated metrics, helping you accurately assess your engine’s airflow. Install it in the grille, intake, or any spot where airflow measurement is needed.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number: \u003c\/strong\u003e\u003cspan\u003e66420 \u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003e\u003cspan\u003eFeatures\u003c\/span\u003e\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eMonitor Ambient Air Density\u003c\/li\u003e\n\u003cli\u003eMeasures Ambient Temperature, Pressure, and Humidity\u003c\/li\u003e\n\u003cli\u003eAdds performance potential capabilities to the iDash\u003c\/li\u003e\n\u003cli\u003eMilitary grade \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eInstallation\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/97660_Banks_b_bus_v6_web_d8d3e52e-cf8a-47c3-863a-4d600036336a.pdf?v=1752246040\" style=\"color: #8a051a;\"\u003e\u003cspan style=\"text-decoration: underline; color: rgb(138, 5, 26);\"\u003e\u003cstrong\u003e\u003cspan style=\"text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial;\"\u003eBanks Bus Modules\u003c\/span\u003e\u003c\/strong\u003e\u003c\/span\u003e\u003c\/a\u003e\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/97688_v2_Module_Installation_Insert_web.pdf?v=1752246045\" style=\"color: #8a051a;\"\u003e\u003cspan style=\"text-decoration: underline; color: rgb(138, 5, 26);\"\u003e\u003cstrong\u003e\u003cspan style=\"text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial;\"\u003eBanks Derringer Module Install Addendum\u003c\/span\u003e\u003c\/strong\u003e\u003c\/span\u003e\u003c\/a\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eNotes\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003e 61301-20 Starter Cable required except for customers with a Derringer or other B-Bus Module already installed.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eAdditional Info\u003c\/h6\u003e\n\u003ch3\u003eAirMouse Exclusive Parameters Include:\u003c\/h3\u003e\n\u003cdiv\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAmbient Air Density Mass (lbs of air per 1000 cubic feet)\u003c\/strong\u003e\u003cbr\u003eThe mass of dry air per unit volume of air measured at the location of the sensor. Density is a direct measurement of the oxygen available in the air for combustion and is calculated from the air's temperature, pressure, and humidity. The parameter is divided by 1000 to make the scaling easier to work with. (ex: 76.4 lb\/1kft^3 = 0.0765 lb\/ft^3).\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAmbient Air Density % of Standard Day\u003c\/strong\u003e\u003cbr\u003eAmbient Air Density divided by a standard (either J607 or J1349) to normalize Density Mass to 100% for easier analysis.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eSAE J607 Correction Factor\u003c\/strong\u003e\u003cbr\u003eDyno correction factor to correct HP at varying altitudes and ambient temperature and humidity to a standard (J607 Standard: AAP = 14.7 psia, AAT = 60 F, RH = 0%, AAD = 76.35 lb\/1kft^3).\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eSAE J1349 Correction Factor\u003c\/strong\u003e\u003cbr\u003eDyno correction factor to correct HP at varying altitudes, ambient temperature and humidity to a standard (J1349 Standard: AAP = 14.35 psia, AAT = 77 F, RH = 0%, AAD = 72.17 lb\/1kft^3).\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAmbient Air Pressure (psia)\u003c\/strong\u003e\u003cbr\u003eThe pressure of the air at the sensor reported in pounds per square inch absolute.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAmbient Air Pressure (kPa)\u003c\/strong\u003e\u003cbr\u003eThe pressure of the air at the sensor reported in Kilo Pascal absolute.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAmbient Air Pressure (in Hg)\u003c\/strong\u003e\u003cbr\u003eThe pressure of the air at the sensor reported in inches of Mercury.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAmbient Air Temperature (°F)\u003c\/strong\u003e\u003cbr\u003eThe temperature of the air at the sensor reported in deg Fahrenheit.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAmbient Air Temperature (°R)\u003c\/strong\u003e\u003cbr\u003eThe temperature of the air at the sensor reported in deg Rankine.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAmbient Air Temperature (°C)\u003c\/strong\u003e\u003cbr\u003eThe temperature of the air at the sensor reported in deg Celsius.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAmbient Air Temperature (°K)\u003c\/strong\u003e\u003cbr\u003eThe temperature of the air at the sensor reported in deg Kelvin.\u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eRelative Humidity (%)\u003c\/strong\u003e\u003cbr\u003eThe amount of water vapor present in air expressed as a percentage of the amount needed for saturation at the same temperature.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eGrains H2O (grain\/lb air)\u003c\/strong\u003e\u003cbr\u003eA measurement of absolute humidity. The mass of water vapor in the air per lb of dry air. 7000 grains of H20 is equal to 1 lb of water.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eDensity Altitude (ft)\u003c\/strong\u003e\u003cbr\u003eThe density altitude is the altitude relative to standard atmospheric conditions at which the air density would be equal to the indicated air density at the place of observation. In other words, the density altitude is the air density given as a height above mean sea level.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePressure Altitude (ft)\u003c\/strong\u003e\u003cbr\u003ePressure altitude is defined as the altitude above or below the standard 29.92\" Hg standard datum plane. On a standard day, the pressure at sea level would be 14.7 psia (29.92\" hg). For every 1000' of altitude, there is an increase or decrease of about 0.5 psia (1\" hg).\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e","brand":"Banks Power","offers":[{"title":"Default Title","offer_id":40309585313828,"sku":"66420","price":281.3,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/Universal-AirMouse-Sensor-Module-66420-Temp-Sensor-Harness-Plugs-Banks-Power-Canada.webp?v=1752276065"},{"product_id":"2003-2004-powerstroke-egr-cooler-replacement-w-round-tube-1090201","title":"2003-2004 Powerstroke EGR Cooler Replacement w\/ Round Tube (1090201)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003e\u003cstrong\u003eNote:\u003c\/strong\u003e Up to \u003cspan data-mce-fragment=\"1\"\u003e09\/22\/2003\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e \u003cspan data-mce-fragment=\"1\"\u003eThe failure of the OEM units has caused coolant to leak into the cylinders creating a hydrolock condition that will cause severe engine damage. Water deflectors are added to increase turbulence to the coolant flow to aid in heat dissipation. \u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan data-mce-fragment=\"1\"\u003e\u003cstrong\u003ePart Number: \u003c\/strong\u003e1090201\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eReplacement Heavy Duty EGR Coolers for Powerstroke Diesels\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eNo performance tuner required \u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eWill not activate the engine light\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003eTIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes replace the OEM inner cores\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eO-ring and threaded insert included\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003eWater deflectors added to increase turbulence to flow to aid in heat dissipation\u003c\/li\u003e\n\u003cli\u003eIncludes O-ring and threaded insert\u003c\/li\u003e\n\u003cli\u003ePrevents premature failure due to weak brazed joints\u003c\/li\u003e\n\u003cli\u003ePressure tested\u003c\/li\u003e\n\u003cli\u003eFree shipping for returning core! (details included with product)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eNotes\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eInstructions included to ship core(s) back free of charge\u003c\/li\u003e\n\u003cli\u003eUp to production date 9\/22\/03\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eWarranty\u003c\/h6\u003e\n\u003cp\u003e\u003cspan data-mce-fragment=\"1\"\u003e\u003cstrong\u003eParts\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cul class=\"list-unstyled\"\u003e\n\u003cli\u003e60-Months\u003c\/li\u003e\n\u003cli\u003eUnlimited Miles\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eVideos\u003c\/h6\u003e\n\u003ciframe title=\"BD's High-Flow Ford 6.0L EGR Cooler Replacement\" src=\"https:\/\/www.youtube.com\/embed\/y8LwpoU8vH4\" height=\"445\" width=\"791\" allowfullscreen=\"\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" frameborder=\"0\"\u003e\u003c\/iframe\u003e","brand":"BD Diesel","offers":[{"title":"Default Title","offer_id":40518606290980,"sku":"1090201","price":619.95,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2003-2004-Powerstroke-EGR-Cooler-Replacement-w-Round-Tube-1090201-EGR-Cooler-Kit-BD-Diesel-Canada.webp?v=1743651313"},{"product_id":"2004-2007-powerstroke-egr-cooler-replacement-tube-after-09-22-2003-1090202","title":"2004-2007 Powerstroke EGR Cooler Replacement Tube (1090202)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003e\u003cstrong\u003eNote:\u003c\/strong\u003e (after 09\/22\/2003)\u003cbr\u003e\u003c\/p\u003e\n\u003cp\u003eThis Replacement HD EGR Cooler from BD will effectively eliminate weak brazed joints that are prone to failure on the OEM units, this can cause a hydrolock condition, and failures of this nature can cause severe damage to your motor. These cooler replacements have water deflectors added to increase \u003cspan data-mce-fragment=\"1\"\u003eturbulence to the coolant flow to aid in heat dissipation.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number:\u003c\/strong\u003e 1090202\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eTIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes replace the OEM inner cores\u003c\/li\u003e\n\u003cli\u003eWater deflectors added to increase turbulence to flow to aid in heat dissipation\u003c\/li\u003e\n\u003cli\u003eIncludes O-ring and threaded insert\u003c\/li\u003e\n\u003cli\u003eComes with 1900204 Gasket Set\u003c\/li\u003e\n\u003cli\u003ePrevents premature failure due to weak brazed joints\u003c\/li\u003e\n\u003cli\u003ePressure tested\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eNo performance tuner is required and will not activate the engine light\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eVideos\u003c\/h6\u003e\n\u003ciframe title=\"BD's High-Flow Ford 6.0L EGR Cooler Replacement\" src=\"https:\/\/www.youtube.com\/embed\/y8LwpoU8vH4\" height=\"445\" width=\"791\" allowfullscreen=\"\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" frameborder=\"0\"\u003e\u003c\/iframe\u003e","brand":"BD Diesel","offers":[{"title":"Default Title","offer_id":40603843428388,"sku":"1090202","price":463.95,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2004-2007-Powerstroke-EGR-Cooler-Replacement-Tube-1090202-EGR-Cooler-Kit-BD-Diesel-Canada.webp?v=1743652375"},{"product_id":"2004-2007-powerstroke-gasket-kit-w-square-tube-1900204","title":"2004-2007 Powerstroke EGR Gasket Kit w\/Square Tube (1900204)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eGasket Set for 2004-2007 square tube EGR Cooler\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number:\u003c\/strong\u003e 1900204\u003c\/p\u003e","brand":"BD Diesel","offers":[{"title":"Default Title","offer_id":40603844542500,"sku":"1900204","price":120.95,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/products\/2004-2007-Powerstroke-EGR-Gasket-Kit-wSquare-Tube-1900204-EGR-Cooler-Kit-BD-Diesel-Canada.webp?v=1743652433"},{"product_id":"2004-2007-powerstroke-oem-replacement-egr-cooler-316129504","title":"2004-2007 Powerstroke OEM Replacement EGR Cooler (316129504)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp style=\"text-align: justify;\" data-mce-style=\"text-align: justify;\"\u003e\u003cspan\u003eOEM replacement EGR Cooler with heavy-duty 304\/316 stainless steel construction allows for longer service life \u0026amp; 12 internal, 316 stainless steel tubes keep exhaust gasses cooler.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp style=\"text-align: justify;\" data-mce-style=\"text-align: justify;\"\u003e\u003cspan\u003e\u003cstrong\u003ePart Number:\u003c\/strong\u003e 316129504\u003c\/span\u003e\u003c\/p\u003e","brand":"PPE","offers":[{"title":"Default Title","offer_id":40934116950052,"sku":"316129504","price":230.03,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/2004-2007-Powerstroke-OEM-Replacement-EGR-Cooler-316129504-EGR-Cooler-Kit-PPE-Canada.jpg?v=1738500078"},{"product_id":"2003-2004-powerstroke-oem-replacement-egr-cooler-7-tube-316129503","title":"2003-2004 Powerstroke OEM Replacement EGR Cooler 7 Tube (316129503)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eOEM replacement EGR Cooler with heavy-duty 304\/316 stainless steel construction Universalows for longer service life. Twelve internal, 316 stainless steel tubes keep exhaust gasses cooler.\u003cbr\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"font-family: arial, helvetica, sans-serif;\"\u003e\u003cstrong\u003ePart Number: \u003c\/strong\u003e316129503\u003c\/span\u003e\u003c\/p\u003e","brand":"PPE","offers":[{"title":"Default Title","offer_id":40943458549796,"sku":"316129503","price":511.19,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/2003-2004-Powerstroke-OEM-Replacement-EGR-Cooler-7-Tube-316129503-EGR-Cooler-Kit-PPE-Canada.jpg?v=1738500158"},{"product_id":"2004-2007-powerstroke-egr-cooler-gasket-kit-316129505","title":"2004-2007 Powerstroke EGR Cooler Gasket Kit (316129505)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp style=\"text-align: justify;\"\u003e\u003cspan style=\"font-family: arial, helvetica, sans-serif;\"\u003eGaskets and instUniversalation parts necessary for the 6.0L Power Stroke EGR Cooler. Fits both round and square EGR Coolers.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp style=\"text-align: justify;\"\u003e\u003cspan style=\"font-family: arial, helvetica, sans-serif;\"\u003e\u003cstrong\u003ePart Number:\u003c\/strong\u003e 316129505\u003c\/span\u003e\u003c\/p\u003e","brand":"PPE","offers":[{"title":"Default Title","offer_id":40943458582564,"sku":"316129505","price":127.79,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/2004-2007-Powerstroke-EGR-Cooler-Gasket-Kit-316129505-EGR-Cooler-Gaskets-PPE-Canada.jpg?v=1743655042"},{"product_id":"universal-xcelerator-tuner-cord-obd-ii-port-to-9-pin-511010000","title":"Universal Xcelerator Tuner Cord OBD-II Port To 9-Pin (511010000)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\u003cp\u003e\u003cstrong\u003eFits: \u003c\/strong\u003eUniversal\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eXcelerator Tuner Cord OBD-II port to 9-pin.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eXcelerator kits from PPE are perfect for those with stock motors \u0026amp; who just want something a little extra. \u003c\/span\u003e\u003cspan\u003ePPE Programmers are designed for peak performance and fuel efficiency, these tuners put the power in your hands. Easy-to-use interfaces and intuitive controls make it a breeze to fine-tune your vehicle for maximum power and efficiency. Rule the road like never before with PPE Power Programmers!\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003e\u003cstrong\u003ePart Number:\u003c\/strong\u003e 511010000\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eXcelerator Tuner Cord \u003c\/li\u003e\n\u003cli\u003eOBD-II port to 9-pin\u003c\/li\u003e\n\u003cli\u003eSold Individually\u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"PPE","offers":[{"title":"Default Title","offer_id":41826700754980,"sku":"511010000","price":12.77,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/Universal-Xcelerator-Tuner-Cord-OBD-II-Port-To-9-Pin-511010000-Tuner-Harness-Plugs-PPE-Canada.webp?v=1738506635"},{"product_id":"2003-2007-powerstroke-egr-cooler-delete-700002","title":"2003-2007 Powerstroke EGR Cooler Delete Kit (700002)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003eEliminate the weak link in your 6.0L Powerstroke with this high-quality aluminum EGR cooler delete kit from Flo-Pro. Reduce EGTs, restore low-end power, and prevent costly head gasket failures for a more reliable diesel engine. Keep your Powerstroke running like the workhorse it’s meant to be.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number: \u003c\/strong\u003e700002\u003c\/p\u003e\n\u003ch6\u003eFeatures \u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eHigh-strength aluminum construction\u003c\/li\u003e\n\u003cli\u003eReduces exhaust gas temps\u003c\/li\u003e\n\u003cli\u003eIncreases low-end torque\u003c\/li\u003e\n\u003cli\u003eEliminates EGR cooler failures\u003c\/li\u003e\n\u003cli\u003eRestores engine reliability\u003c\/li\u003e\n\u003cli\u003eRemoves restrictive factory up-pipe\u003c\/li\u003e\n\u003cli\u003eEasy installation kit \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eNotes \u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003eIf the EGR has already failed, the turbo may be affected and replacement might be required.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Flo-Pro","offers":[{"title":"Default Title","offer_id":52741211193712,"sku":"700002","price":330.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/2003-2007-Powerstroke-EGR-Cooler-Delete-Kit-700002-EGR-Delete-Mels-Manufacturing-Canada.png?v=1764750862"},{"product_id":"o-ring-gasket-kit-for-egr-valve-ford-6-0l-power-stroke-2004-2007","title":"2004-2007 Powerstroke O-ring \u0026 Gasket Kit for EGR Valve (316160000)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\n\u003cp\u003eWhen servicing a 6.0L Power Stroke EGR valve, the seal hardware should always be replaced — this kit includes the graphite gasket and both Viton O-rings needed for a proper service. Cross-references OEM part 3C3Z-9P455-AB.\u003c\/p\u003e\n\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003e03-10 Ford 6.0L Power Stroke EGR Valve Replacement Gasket and O-rings\u003c\/li\u003e\n\u003cli\u003eIncludes one graphite gasket and two Viton O-rings\u003c\/li\u003e\n\u003cli\u003eSold As: Kit\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eManufacturer Description\u003c\/h6\u003e\n\u003cp\u003eWhen servicing the factory EGR valve, it is essential to replace the gasket and O-rings to ensure a tight seal and maintain optimal performance. This kit includes one graphite gasket and two Viton O-rings.\u003c\/p\u003e\n\u003cp\u003eOEM PN for reference: Ford 3C3Z-9P455-AB\u003c\/p\u003e","brand":"PPE","offers":[{"title":"Default Title","offer_id":53697213268336,"sku":"316160000","price":19.16,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/316160000-O-ring-_-Gasket-Kit-for-EGR-Valve-Ford-6-0L-Powerstroke-2004-2007.jpg?v=1777419596"},{"product_id":"oil-cooler-gasket-kit-w-o-screen-ford-6-0l-power-stroke-2003-2007","title":"2003-2007 Powerstroke Oil Cooler Gasket Kit w\/o Screen (314030212)","description":"\u003cp\u003e\u003cb\u003eFitment\u003c\/b\u003e\u003c\/p\u003e\n\u003ctable\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eYear Range\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003e2003-2007\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cb\u003eEngine\u003c\/b\u003e\u003c\/td\u003e\n\u003ctd\u003ePowerstroke\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\n\n\u003cp\u003eReplacement O-ring and gasket kit for SKU \u003ca href=\"https:\/\/ppepower.com\/products\/ppe-heavy-duty-replacement-oil-cooler-with-gasket-kit-ford-2003-2007-6-0l\" style=\"color: #8a051a;\"\u003e314030310\u003c\/a\u003e. The screen filter is not included.\u003c\/p\u003e","brand":"PPE","offers":[{"title":"Default Title","offer_id":53697213333872,"sku":"314030212","price":51.11,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/314030212-2003-2007-Ford-SD-6-0L-Power-Stroke-Oil-Cooler-O-ring-Gasket-Kit_1500x_0592121b-8e76-4edd-b7a9-b71674e2ca84.jpg?v=1777419601"},{"product_id":"2003-2007-powerstroke-egr-cooler-delete-621009-copy","title":"2003-2007 Powerstroke EGR \u0026 Cooler Delete (621009)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\n\u003cp\u003e\u003cstrong style=\"font-size: 0.875rem;\"\u003e\u003c\/strong\u003eThis Flo-Pro Cooler \u0026amp; Valve kit for the 6.0L Powerstroke will replace the troublesome EGR Cooler that is known for its shortcoming and leading to thousands of dollars in repairs when it fails. Eliminate your worries by Replacing it with the EGR cooler removal kit. \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePart Number:\u003c\/strong\u003e\u003cspan\u003e 621009\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003ePolished finish\u003c\/li\u003e\n\u003cli\u003eRids of the troublesome EGR Valve \u0026amp; EGR Cooler \u003c\/li\u003e\n\u003cli\u003eHigh Flow Design\u003c\/li\u003e\n\u003cli\u003eCNC machined parts for a precise fit.\u003c\/li\u003e\n\u003cli\u003eRetains Stock up-pipe for ease of installation \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eNotes\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cspan\u003eThis product requires the use of aftermarket tuning. \u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eThese parts are for use on non-registered race vehicles on closed-course competition events \u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eInstalling or using this part on any emission-controlled vehicle (\"street\" or \"off-road\") may violate federal and\/or state emissions laws and regulations. \u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eNot available to ship to the United States\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Flo-Pro","offers":[{"title":"Default Title","offer_id":53960319697264,"sku":"621009","price":194.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/2003-2007-Powerstroke-EGR-Cooler-Delete-621009-EGR-Delete-Mels-Manufacturing-Canada.jpg?v=1757477873"},{"product_id":"03-07-powerstroke-egr-cooler-delete-w-up-pipe-621003","title":"2003-2007 Powerstroke EGR \u0026 Cooler Delete w\/ Up-Pipe (621003)","description":"\u003ch6\u003eDescription\u003c\/h6\u003e\n\n\u003cp\u003eThis Flo-Pro cooler \u0026amp; valve kit w\/ up-pipe is for the 2003-2007 Ford F250\/F350\/F450\/F550 6.0 Powerstroke replaces EGR Cooler that is known for its shortcoming and leading to thousands of dollars in repairs when it fails. Eliminate your worries by Replacing it with the EGR cooler removal kit.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong data-mce-fragment=\"1\"\u003ePart Number:\u003c\/strong\u003e\u003cspan data-mce-fragment=\"1\"\u003e 621003\u003c\/span\u003e\u003c\/p\u003e\n\u003ch6\u003eFeatures\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003ePolished finish\u003c\/li\u003e\n\u003cli\u003eRids of the troublesome EGR Valve \u0026amp; EGR Cooler\u003c\/li\u003e\n\u003cli\u003eHigh Flow Design\u003c\/li\u003e\n\u003cli\u003eCNC machines parts for a precise fit.\u003c\/li\u003e\n\u003cli\u003eReplaces stock up-pipe\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch6\u003eNotes\u003c\/h6\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cspan\u003eThis product requires the use of aftermarket tuning.\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eThese parts are for use on non-registered race vehicles on closed-course competition events\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eInstalling or using this part on any emission-controlled vehicle (\"street\" or \"off-road\") may violate federal and\/or state emissions laws and regulations.\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eNot available to ship to the United States\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Flo-Pro","offers":[{"title":"Default Title","offer_id":53960320123248,"sku":"621003","price":327.0,"currency_code":"CAD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2084\/8209\/files\/2003-2007-Powerstroke-EGR-Cooler-Delete-w-Up-Pipe-621003-EGR-Delete-Mels-Manufacturing-Canada.webp?v=1764736336"}],"url":"https:\/\/www.dirtydieselcustom.ca\/collections\/2003-2007-powerstroke-6-0l-egr-upgrades.oembed?page=2","provider":"Dirty Diesel Customs","version":"1.0","type":"link"}